Fuel Cell Testing and Validation Services – SEGULA Technologies

by SEGULA Technologies GmbH

  • Fuel cell testing and validation services.
  • Functional safety and certification services.
  • Fuel cell single cell, stack-, system-, and component, as well as electrolyzer test rigs for best costumer performance.
  • Demonstrated record of vehicle & powertrain projects in global organizations.
  • Fuel cell development and integration service to help customers transform towards renewable and sustainable technologies.
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Fuel Cell Testing and Validation Service

  • Engineers and Experts with OEM expertise for vehicle and powertrain development and testing
  • Testing, validation & calibration:
    • Fuel Cell PWT system performance & functional testing
    • Component & subsystem level testing
    • Durability testing & validation from component to system / vehicle level
    • Real-time system simulation & validation (xIL)
    • Powertrain calibration on dyno an in vehicle
    • Homologation, NVH, EMC
  • Specific customers requests:
    • Vehicle build up inclusive first roll out and validation work on proofing ground
    • Prototype cars in a small batch including camouflage
    • Limited edition production cars (handmade)
    • Cars for motorsport usage
    • Conversion of government vehicles

fuel cell Testing Capabilities - Segula

Key benefits

  • Testing of fuel cell system and integrated vehicle
  • Prototype / small series fleet vehicle build
  • Fully equipped development center with modern and powerful testing facilities, test benches, laboratories and workshops
  • Fuel cell single cell, stack-, system-, and component, as well as electrolyzer test rigs for best costumer performance
  • 4 fuel cell test benches up to 500 kW: specialized test benches for humidifier, emission and compressors
  • 8 standard chassis dynos
  • 6 NVH test beds, up to non-articulated truck, 4 X 4 chassis dyno
  • 6 EMC rooms, up to non-articulated truck
  • Extensive durability testing capability to an OEM standard
  • Full size vehicle catapult, lateral catapult, reverse catapult, sledges
  • Test center including:
    • 6 climatic chassis dynos incl. high altitude AWD bench
    • 23 test tracks with 80 km length incl.
    • High speed round track; 4.8 km circumference
    • Torture, comfort & noise , handling, PT calibration track
    • 3km long straight incl. 300m diameter skid pad
    • Durability tracks with acceleration factor up to 7
    • Hill section
    • Performance area; handling course
  • System Testing:
    • Test capabilities up to 250 kW
    • Test capabilities up to 500 kW or 2×250 kW (Q3 2023)
  • Stack Testing:
    • Test capabilities up to 70 kW
    • Test capabilities up to 440 kW or 2×110 kW or 2×220 kW (Q3 2023)
  • Single Cell testing:
    • Highly sophisticated e.g. current distribution measurement within Segula
    • Different measurement setups in market
  • Vehicle Testing:
    • Vehicle dynos including hot, cold and altitude
    • Test field in Rodgau Dudenhofen
    • EMC (Electromagnetic compatibility)
    • Shaker table for components and vehicles
    • NVH (Noise, Vibration, Harshness)

Use cases

  • French Tier 1 – Troubleshooting for fuel cell system commissioning and calibration @ customer
  • European OEM – Flying engineers for hydrogen captured test fleet
  • European OEM – Fuel Cell system testing
  • European OEM – Fuel Cell controls and homologation vehicle testing on test track and vehicle dynos
  • • German funded project – Fuel Cell test analysis based on AI (artificial intelligence) EP 4.0

Contact us

  • SEGULA Technologies team of  engineers and experts with OEM expertise for vehicle and powertrain development and testing are perfect match for your requirements. Interested? Please contact SEGULA Technologies by filling in the contact vendor form.


SEGULA Technologies Fuel Cell Brochure

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    SEGULA Technologies GmbH

    SEGULA Technologies in Germany is part of a global engineering group operating in all major industrial sectors in more than 30 countries, with 140 branches and 12,000 employees. In Germany, SEGULA Technologies is the full-service provider for the automotive industry for complete development and testing services for entire vehicles and drives - from design and production planning to series production support. The eight German locations include a fully equipped development centre in Ruesselsheim with extensive testing facilities and the centrally located SEGULA Technologies test centre in Rodgau-Dudenhofen (south-east of Frankfurt).
    On the way to decarbonising car and truck transport, as well as in other sectors like aviation, marine and energy, SEGULA Technologies supports its customers with the complete service range in the field of fuel cells and hydrogen. With our portfolio, we cover the entire development process up to series production. This ranges from the definition and input of parameters to simulation, system specification and procurement of materials, software development, testing on our own test benches and calibration as well as integration and validation and type testing.

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