Fuel Cell Power Module - FCmove™ HD (70 kW)

Fuel Cell Power Module - FCmove™ HD (70kW)

• Ballard’s FCmove™-HD is the next-generation heavy duty fuel cell power module for use in zero-emission motive applications.
• The hydrogen fuelled power module offers a durable, compact and easy installation solution for system integrators and vehicle OEMs, backed by Ballard’s unmatched fuel cell expertise and experience.

Key features

• Lower life cycle cost – with better fuel economy and fewer maintenance requirements, total cost of ownership is 35% lower than previous product generations.
• Proven reliability & durability – demonstrated through exceptional fuel cell stack lifetime, with >25,000 hours of operation and 97% module availability in service.
• Simplified integration – this complete package, with all subsystems fully integrated, has interfaces located on one panel to provide easier access for connections as well as maintenance.
• System integration flexibility – reducing the volume by 40% and weight by 35% has produced a low-profile power module that enables greater flexibility in commercial vehicle design.
• Freeze-start capability – freeze start from -25°C, with no need to plug in the vehicle or use special start procedures.
• Robust components designed with a new generation of more robust balance of plant components to improve reliability.
• Humidification - integrated humidification system is maintenance free and provides maximum system performance and durability through a wide range of environmental conditions.
• High performance -  robust PEM fuel cells deliver the power, range, and efficiency demanded by fleet operators.
• High temperature operation permits a smaller cooling package for integration flexibility and generates HVAC heating, significantly improving overall vehicle fuel economy.
• Climate protection IP67-rated enclosure system guards against premature deterioration of key module components in extreme climates.
• High pressure system offers better performance, fuel efficiency and durability by preventing degradation of the fuel cell power module.
• Fuel efficiency - two to three times more efficient than CNG/ diesel engines, fuel cell buses reduce overall fuel consumption.
• Remote diagnostics - direct or wireless connection allows customer to monitor performance data remotely, and anticipate preventative maintenance.
• Safety features integrated safety system with ventilation fans, and hydrogen sensor built into the module to ensure highest safety and ease of installation.

Product video

Technical specifications

• Performance
  • Net system power: 70kW
  • Operating system current: 20 - 240 A
  • Operating system voltage: 250 - 500 V
  • Idle power: 8kW
• Physical specifications
  • Dimensions (l x w x h) mm, excluding air filter: 1525 x 812 x 367
  • Dimensions (l x w x h) mm, including air filter: 1812 x 816 x 415
  • Weight: 250 kg
  • Environmental protection: IP67
  • Operating temperature:  -30°C – +50°C
  • Minimum start-up temperature:  -25°C
  • Short-term storage temp: -40°C – +80°C
• Reactants and Coolant
  • Fuel Type: Gaseous hydrogen
  • Fuel purity: As per SAE specification J2719
  • Fuel supply pressure: 8 barg nominal
  • Peak fuel efficiency: 57%
  • Oxidant: Air
  • Coolant: Ethylene glycol or propylene glycol min 20% to a max 60% by volume, balance DI water
  • Radiator coolant outlet temperature: 60°C nominal
• Safety Compliance
  • Certifications: ISO 6469-2:20091
  • ISO 6469-3:20111
  • ISO 23273:20131
• Monitoring
  • Control Interface: CANbus
• Emissions
  • Exhaust Zero-emissions (no PM, NOx, SOx, CO or CO2)

Applications

• Fuel cell power module for heavy duty automotive applications
• Fuel cell buses
• Fuel cell trucks
• Fuel cell off-road vehicles

Contact us

• Ballard is focused on applications where hydrogen fuel cells have a clear advantage and they are working on accelerating fuel cell technology adoption. Interested? Please contact Ballard by filling in the contact vendor form.