Fuel Cell Development and Integration Services – SEGULA Technologies

by SEGULA Technologies GmbH

  • Mechanical integration and specification
  • Simulation of stacks, systems and vehicles
  • Fuel cell software & calibration development
  • Prototype built up and certification service
  • Fuel cell development and integration service to help customers transform towards renewable and sustainable technologies.
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Fuel Cell Development and Integration Services

  • Engineers and experts with OEM expertise for vehicle and powertrain development and testing
  • Propulsion system development:
    • Vehicle synthesis and requirement definition
    • System modelling & systems engineering
    • Analysis, development and validation of fuel cell powertrain systems
  • Integration & energy management:
    • Integration of component, subsystems and systems into vehicle
    • Operating strategy definition and development
    • Thermal management concepts development and integration
  • Vehicle development:
    • Turn key capability
    • Aerodynamic optimization + CFD + 1:5 wind tunnel model
    • Package analysis for complete vehicle
    • Wiring harness optimization for requested operations
    • Lightweight design
    • Interior modifications
    • Special applications for motorsport usage (safety cage)
  • Vehicle production:
    • General assembly for up to 400 vehicle per year
    • Warehouse for car production
    • Kitting for pre assembly + final assembly on vehicle side
    • Preparation of body (weldings, stiffening, painting, modifications of body structure)

Fuel cell development and integration service-Segula

Key benefits

  • Cross-functional team of experts in fuel cell development and integration – more than 20 years experience (members from the former GM Fuel Cell development Center in Mainz Kastel & Detroit)
  • Specification & definition
  • Design and simulation along the full development & launch execution
  • System engineering from layout to validation
  • Advanced development centers in France and Germany
  • Fully equipped development center with modern and powerful testing facilities, test benches, laboratories and workshops
  • OEM heritage and therefore familiar with OEM development process & independent execution
  • Demonstrated record of vehicle & powertrain projects in global organizations

Use cases

  • Project references concerning fuel cell propulsion systems
  • German tier 1 – Fuel cell system development (turn key) including design, software, simulation and commissioning
  • German tier 1 – Small batch series fuel cell systems (60 units) build up for marine application
  • French tier 1 – Troubleshooting for fuel cell system commissioning and calibration @ customer
  • European OEM – Fuel cell integration (responsible for module development e.g. cooling and release activities)
  • European OEM – Software and controls development in the AUTOSAR environment for fuel cell powertrain controller
  • European start up – Fuel cell exhaust system development
  • European start up – Shaker table for fuel cell systems development
  • German start up – Fuel cell operation strategy, thermal management and structural analyses
  • German funded project – Fuel Cell test analysis based on AI (artificial intelligence) EP 4.0
  • International funded project – “Model development to increase the efficiency of electrolysers” (Hyer)
  • Internal project – Fuel cell cart and buggy

Contact us

  • SEGULA Technologies team of  engineers and experts with OEM expertise for vehicle and powertrain development and testing are perfect match for your requirements. Interested? Please contact SEGULA Technologies by filling in the contact vendor form.


SEGULA Technologies Fuel Cell Brochure

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    SEGULA Technologies GmbH

    SEGULA Technologies in Germany is part of a global engineering group operating in all major industrial sectors in more than 30 countries, with 140 branches and 12,000 employees. In Germany, SEGULA Technologies is the full-service provider for the automotive industry for complete development and testing services for entire vehicles and drives - from design and production planning to series production support. The eight German locations include a fully equipped development centre in Ruesselsheim with extensive testing facilities and the centrally located SEGULA Technologies test centre in Rodgau-Dudenhofen (south-east of Frankfurt).
    On the way to decarbonising car and truck transport, as well as in other sectors like aviation, marine and energy, SEGULA Technologies supports its customers with the complete service range in the field of fuel cells and hydrogen. With our portfolio, we cover the entire development process up to series production. This ranges from the definition and input of parameters to simulation, system specification and procurement of materials, software development, testing on our own test benches and calibration as well as integration and validation and type testing.

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