Fuel Cell Development and Integration Services
- Engineers and experts with OEM expertise for vehicle and powertrain development and testing
- Propulsion system development:
- Vehicle synthesis and requirement definition
- System modelling & systems engineering
- Analysis, development and validation of fuel cell powertrain systems
- Integration & energy management:
- Integration of component, subsystems and systems into vehicle
- Operating strategy definition and development
- Thermal management concepts development and integration
- Vehicle development:
- Turn key capability
- Aerodynamic optimization + CFD + 1:5 wind tunnel model
- Package analysis for complete vehicle
- Wiring harness optimization for requested operations
- Lightweight design
- Interior modifications
- Special applications for motorsport usage (safety cage)
- Vehicle production:
- General assembly for up to 400 vehicle per year
- Warehouse for car production
- Kitting for pre assembly + final assembly on vehicle side
- Preparation of body (weldings, stiffening, painting, modifications of body structure)
Key benefits
- Cross-functional team of experts in fuel cell development and integration – more than 20 years experience (members from the former GM Fuel Cell development Center in Mainz Kastel & Detroit)
- Specification & definition
- Design and simulation along the full development & launch execution
- System engineering from layout to validation
- Advanced development centers in France and Germany
- Fully equipped development center with modern and powerful testing facilities, test benches, laboratories and workshops
- OEM heritage and therefore familiar with OEM development process & independent execution
- Demonstrated record of vehicle & powertrain projects in global organizations
Use cases
- Project references concerning fuel cell propulsion systems
- German tier 1 – Fuel cell system development (turn key) including design, software, simulation and commissioning
- German tier 1 – Small batch series fuel cell systems (60 units) build up for marine application
- French tier 1 – Troubleshooting for fuel cell system commissioning and calibration @ customer
- European OEM – Fuel cell integration (responsible for module development e.g. cooling and release activities)
- European OEM – Software and controls development in the AUTOSAR environment for fuel cell powertrain controller
- European start up – Fuel cell exhaust system development
- European start up – Shaker table for fuel cell systems development
- German start up – Fuel cell operation strategy, thermal management and structural analyses
- German funded project – Fuel Cell test analysis based on AI (artificial intelligence) EP 4.0
- International funded project – “Model development to increase the efficiency of electrolysers” (Hyer)
- Internal project – Fuel cell cart and buggy
Contact us
- SEGULA Technologies team of engineers and experts with OEM expertise for vehicle and powertrain development and testing are perfect match for your requirements. Interested? Please contact SEGULA Technologies by filling in the contact vendor form.