Name: Fuel Cell Testing and Validation Services - SEGULA Technologies
Availability: InStock

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Brands Register products

Fuel Cell Testing and Validation Service

Engineers and Experts with OEM expertise for vehicle and powertrain development and testing

Testing, validation & calibration:

Fuel Cell PWT system performance & functional testing
Component & subsystem level testing
Durability testing & validation from component to system / vehicle level
Real-time system simulation & validation (xIL)
Powertrain calibration on dyno an in vehicle
Homologation, NVH, EMC

Specific customers requests:

Vehicle build up inclusive first roll out and validation work on proofing ground
Prototype cars in a small batch including camouflage
Limited edition production cars (handmade)
Cars for motorsport usage
Conversion of government vehicles

Key benefits

Testing of fuel cell system and integrated vehicle

Prototype / small series fleet vehicle build

Fully equipped development center with modern and powerful testing facilities, test benches, laboratories and workshops

Fuel cell single cell, stack-, system-, and component, as well as electrolyzer test rigs for best costumer performance

4 fuel cell test benches up to 500 kW: specialized test benches for humidifier, emission and compressors

8 standard chassis dynos

6 NVH test beds, up to non-articulated truck, 4 X 4 chassis dyno

6 EMC rooms, up to non-articulated truck

Extensive durability testing capability to an OEM standard

Full size vehicle catapult, lateral catapult, reverse catapult, sledges

Test center including:

6 climatic chassis dynos incl. high altitude AWD bench
23 test tracks with 80 km length incl.
High speed round track; 4.8 km circumference
Torture, comfort & noise , handling, PT calibration track
3km long straight incl. 300m diameter skid pad
Durability tracks with acceleration factor up to 7
Hill section
Performance area; handling course

System Testing:

Test capabilities up to 250 kW
Test capabilities up to 500 kW or 2x250 kW (Q3 2023)

Stack Testing:

Test capabilities up to 70 kW
Test capabilities up to 440 kW or 2x110 kW or 2x220 kW (Q3 2023)

Single Cell testing:

Highly sophisticated e.g. current distribution measurement within Segula
Different measurement setups in market

Vehicle Testing:

Vehicle dynos including hot, cold and altitude
Test field in Rodgau Dudenhofen
EMC (Electromagnetic compatibility)
Shaker table for components and vehicles
NVH (Noise, Vibration, Harshness)

Use cases

French Tier 1 - Troubleshooting for fuel cell system commissioning and calibration ++ customer

European OEM - Flying engineers for hydrogen captured test fleet

European OEM - Fuel Cell system testing

European OEM - Fuel Cell controls and homologation vehicle testing on test track and vehicle dynos

• German funded project - Fuel Cell test analysis based on AI (artificial intelligence) EP 4.0

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Fuel Cell Testing and Validation Services - SEGULA Technologies