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Fuel Cell Assembly Lines

Stack Assembly Equipment - Basic+

Ruhlamat GmbH
Stack Assembly Equipment - Basic+
Stack Assembly Equipment - Basic+
Stack Assembly Equipment - Basic+
Summary

  • Ruhlamat's stack assembly equipment basic+ is suitable for small batch production (cycle time with 2 robots per cell: 3-4s)
  • Stack assembly equipment basic+ is used for fuel cell stack and electrolyser stack assembly
  • Customized part feeding (magazine, single part feeding,…)
  • Variable platform adaptable for customer specific stacks
  • Modular platform: combinable with pressing module
  • Stack size: 650mmx500x1000mm (length x width x height), others on request
  • Workshops for optimization of component designs

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Description Technical Specifications Downloads Vendor

Stack assembly equipment - basic+

  • Stack assembly equipment basic+ is used for fuel cell stack and electrolyser stack assembly
  • The main challenge in stack formation is the precise positioning of bendable components with sensitive surfaces.
  • Ruhlamat can benefit here from its many years of expertise in the production of RFID inlays, in which, among other things, several thin foils must be placed on top of each other with dimensional accuracy.
  • In addition to a semi-automated assembly solution for small series, with an annual production capacity of approx. 3,000 stacks/a (reference 330 cells), we also offer a fully automated solution for an annual production capacity of up to 50,000 stacks/a. Here, too, the focus is on scalability and the ability to upgrade the production plant at a later date.
  • Customized part feeding (magazine, single part feeding,…)
  • Easy operator access for manual operation (placing components manually)
  • Automatic stacking with automatic deviation correction system to ensure the consistency of stack manufacturing
  • Variable platform adaptable for customer specific stacks
  • Modular platform: combinable with pressing module
  • Workshops for optimization of component designs
  • Customized part feeding (magazine, single part feeding,…)

Features

  • To start up automatic stacking process
  • Optional 2 robots
  • Positioning tolerance of the components ±0.1mm, by means of offset camera system
  • Stacking presses with up to 100t
  • Force/displacement controlled servo press
  • Movable pallet for easy manual stacking outside the press or easy loading of the stack into the press
  • Max. Stack size: 650mmx500x1000mm (length x width x height), others on request
  • 400mm stroke as standard (up to 750mm possible)
  • Suitable for small batch production (cycle time with 2 robots per cell: 3-4s)
  • Access to our network
  • Implementation of customized concepts

Components

Key components of  fuel cell and electrolyser stack assembly - basic+ are listed as below.

  • Part handling
  • Part feeding
  • Stacking position
  • Stack pressing
  • Measuring unit

  Ruhalmat Stack assembly basic+

Benefits

  • Customer-specific component fixtures
  • Number of parts to be stacked customer-specific
  • Customized grippers according to component design (interchangeable grippers if required)
  • Fully customized versions are of course possible. Feel free to contact us!
  • Camera system for part inspection (bad part)
  • Easy operator access for manual operation (placing components manually)
  • Close technical advice will be offered

Application areas

  • Labor/sample production
  • Small batch production

Use case

  • Stacking of Fuel Cells and Electrolyser

Watch our fuel cell stack assemble line in action

You want to start your automation efforts like a pro?  Start with ruhlamat and contact us!

  • Once we understand your basic requirements we will design an automation solution for you – free of charge with no strings attached.
  • Our engineers are capable of highlighting efficiency gains on the spot. Why would you miss that opportunity?
  • Contact us ! We are inspired to learn about your scaling target.
Brand ruhlamat
Download
en_Fuel-cell-brochure.pdf
Ruhlamat GmbH

As an innovative special machine manufacturer, ruhlamat produces machine solutions in accordance with the requirements and wishes of its customers. Whether assembly systems for the automotive industry, electronics industry and medical technology or machine solutions for the manufacture and personalisation of cards and passports, ruhlamat convinces by its decades of experience as a mechanical engineering enterprise. Furthermore, as an OEM manufacturer, we produce original equipment exclusively for the customer. We have our own subsidiaries all over the world, to enable us to meet the specific requirements of our customers in each region. In the production of fuel cells, efficient cycle times and absolute precision are crucial. Our systems cover all process steps from stack assembly to the finished fuel cell system. The modular, scalable design of the systems allows individual adaptation to the production capacity targeted by the customer.

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