Iridium-Free NiFe Anode for AEM Water Electrolysis – HXP-an

  • Architecture: NiFe-LDH grown directly on a porous nickel-foam substrate
  • Formats: 200 × 300 mm stack grade; 100 × 100 mm laboratory evaluation
  • Structure: 130 ppi, 95–98% porosity and approximately 25× BET area versus Ni foam
  • Measured Tafel slope: 98.7 mV/dec in 0.3 M KOH at room temperature, three-electrode
  • Accelerated stress test: 10,000 cycles completed at 1.0 ↔ 0.05 A/cm², 5 s
  • Ordering: standard formats available from one sheet; custom size and thickness on review

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HXP-an — NiFe-LDH grown directly where oxygen evolution happens

An AEM electrolysis anode that replaces iridium with a directly grown NiFe catalyst layer on nickel foam.

HXP-an is built by growing NiFe layered double hydroxide in situ on a porous nickel-foam substrate. The architecture combines the OER catalyst and transport structure in one electrode, with formats for stack integration and laboratory evaluation.

No iridium
NiFe-LDH oxygen-evolution catalyst
≈25×
BET surface area versus untreated Ni foam
200 × 300 mm
Standard stack-grade format
10,000 cycles
Accelerated stress test completed

01 — The catalyst is grown on the transport structure

Catalyst NiFe layered double hydroxide for oxygen evolution.
Substrate Nickel foam · 130 ppi · 95–98% porosity.
Fabrication In-situ growth on the Ni-foam substrate, rather than assembly as a separate free-standing layer.
Observed catalyst layer Approximately 200 nm in cross-section TEM.

02 — Choose the format by the work

Stack grade 200 × 300 mm · nominal 3 mm · quality reference 3.0 ± 0.2 mm
Laboratory evaluation 100 × 100 mm · nominal 300 µm · quality reference 300 ± 20 µm
Custom production Custom size and thickness can be reviewed against cell design, active area, compression and availability.

03 — Measured against untreated nickel foam

Tafel slope 98.7 mV/dec for HXP-an versus 184.0 mV/dec for untreated Ni foam.
OER current at 1.89 V 168 mA for HXP-an versus 53 mA for untreated Ni foam.
Impedance reference 1.5 Ω·cm² for HXP-an versus 18.8 Ω·cm² for untreated Ni foam at 1.69 V.
Test condition Three-electrode half-cell · 0.3 M KOH · room temperature.

04 — Durability and quality stay traceable

Accelerated stress test 10,000 cycles completed at 1.0 ↔ 0.05 A/cm² with a 5 s cycle condition.
Routine inspection Dimensions, thickness and 100% visual inspection for folds, tears, contamination and delamination.
Lot documentation A lot CoA is not standard; the test scope and format can be agreed before order.

05 — Supply and ordering

Minimum order One sheet · no minimum order value.
Standard lead time Ships in approximately two weeks.
Custom lead time Up to two months, subject to the approved configuration.
Storage Dry indoor storage, away from heat and chemicals.

06 — Build the RFQ around the cell interface

For a useful technical and commercial response, include:

  • Stack-grade, laboratory or custom format
  • Required size, thickness and quantity
  • Cell active area and compression conditions
  • Electrolyte, temperature and current range
  • Inspection, documentation and delivery requirements

Start with the cell geometry. HydroXpand will map the electrode format to the active area and compression concept before quotation.

Data note: the performance values above are measured three-electrode results under the stated test conditions. Full-cell performance depends on the membrane, cathode, compression and operating protocol.

HydroXpand Inc.

HydroXpand Inc. is a South Korean deep-tech company that develops and manufactures Anion Exchange Membrane Water Electrolysis (AEMWE) electrodes, cells, stacks, and integrated systems. Founded in 2023 by three KAIST PhDs, we work across catalysts, electrodes, stack architecture, balance-of-plant, and control software to reduce both upfront and lifecycle costs for clean hydrogen production.

Our current portfolio includes iridium-free anodes, low-PGM cathodes, single-cell and short-stack hardware, the HXS-2 2 kW stack, and the HXB-V1 2 kW integrated system. The HXS-30 30 kW pilot stack is under development and validation. HydroXpand products have been supplied to more than 50 customers across 10 countries, and our technology portfolio includes nine patents. The HXB-V1 is supported by a CE Declaration of Conformity.

Our stack architecture is designed so that the durable hardware can be reused while the MEA is replaced, reducing maintenance cost and material waste. Customers can start with laboratory or pilot-scale equipment today and expand through a modular development roadmap toward larger industrial systems.

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