High-Pressure Burst & Cyclic Custom Testing for Hydrogen

  • Custom testing service for hydrogen, nitrogen, compressed air, and more
  • Compliant with UN ECE Regulation R134 and other standards
  • Burst testing up to 3,000 bar
  • Cyclic testing up to 22,000 peak-to-peak pressure cycles
  • Full data capture: strain gauging, pressure, temperature, HD video
  • Enables early-stage design validation and failure analysis
  • Low-cost, fast-turnaround testing at UK-based facility in Nottingham
  • Custom test rigs available on request

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High-Pressure Burst & Cyclic Custom Testing for Hydrogen

  • Custom testing service for hydrogen, nitrogen, compressed air, and more – up to 3,000 bar
  • Hydrotechnik UK Test Engineering offers a specialized high-pressure burst and cyclic test service for tanks, vessels, and components used in demanding gas applications.
  • Designed to comply with UN ECE Regulation R134, this service supports manufacturers in validating new designs through rigorous, fully instrumented testing.
  • The Nottingham-based facility is equipped with an advanced test rig capable of achieving pressures up to 3,000 bar and executing up to 22,000 pressure cycles.
  • Strain gauging, pressure, temperature, and HD video logging are included to ensure full traceability. Temperature is monitored and controlled throughout testing to prevent thermal distortion and maintain data accuracy.
  • This low-cost, high-capability service is ideal for R&D, certification support, and early-stage product validation in the hydrogen, nitrogen, and compressed air sectors.

Key features

  • Burst testing up to 3,000 bar
  • Cyclic testing up to 22,000 cycles
  • Compliant with UN ECE Regulation R134
  • Medium: Water – controlled temperature to avoid heat distortion
  • Adjustable cycling rate: 2 to 10 cycles per minute
  • Integrated data capture:
    • Strain gauging
    • Pressure monitoring
    • Temperature logging
    • HD video recording
  • Full traceability and test reporting
  • Custom test rigs can be manufactured on request

Application areas

  • Hydrogen storage tank testing
  • Compressed air system validation
  • High-pressure nitrogen vessel testing
  • Pressure cycle fatigue testing
  • Hydrogen vehicle component testing
  • New product development and certification support

Use Cases

  • Verifying component durability for hydrogen mobility
  • Testing burst and fatigue limits in prototype vessels
  • Supporting product certification for international standards
  • Rapid, low-cost R&D testing for pressure-containing parts

Contact us

  • Interested? Please contact the vendor by filling in the contact vendor form to discuss your testing requirements or custom rig builds.
Brand Hydrotechnik
Max Pressure (in bar) 3000
Hydrotechnik UK Test Engineering Ltd

Hydrotechnik UK Test Engineering Ltd provide a large, growing selection of Hydrogen-related products and services.

  • Hydrogen Flowmeters: with hydrogen-related flowmeters for mass flow rates from 0.008...108g/s up to 0.1...541 g/s (0.36...1947.6 kg/h), these cutting-edge, superb quality flow meters provide flow rate, static pressure and temperature readings directly on the built-in display, or by Modbus (all 3 readings) or 4...20mA (flow rate only) outputs.
  • Hydrogen Pressure, Temperature & Level Sensors: A wide range of pressure sensors are designed for Hydrogen with ATEX and EC79 approval options. Ranges are available up to 1000 bar with a wide range of threads, electrical connections and signal outputs to suit your application.
  • Burst & Cyclic Testing Service: a bespoke high-pressure burst and cyclic test service to test components and tanks/vessels in accordance with UN ECE Regulation R134, for many suitable vessel types, including Hydrogen.

Hydrotechnik equipment is chosen for its high quality, ease of use and flexibility, and is the choice of industry professionals worldwide.

99% of all inquiries get answered within 5 days. Your inquiry will be sent immediately to the right person within the vendor organisation.

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