STRESS SAVER® 3522 | Gaskets for Ultrapure Water and Low-Load Applications

  • 100% pure, restructured PTFE gasket designed for Clean & Chemically Demanding Hydrogen Applications.
  • Provides universal chemical compatibility and extremely low risk of contamination.
  • Features a low‑energy, easy‑to‑clean surface that does not support bacterial growth.
  • Patented STRESS SAVER® profile delivers reliable sealing in both high‑stress raised‑face and low‑stress non‑metallic flanges.
  • Homogeneous PTFE construction prevents permeation, delamination, and leachable contamination.
  • Ideal for industries requiring hygienic sealing and chemically inert materials, including hydrogen‑related processes.
  • Long‑term sealing stability supported by crush‑resistant design.

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STRESS SAVER® 3522

High‑Purity PTFE Sealing for Clean & Chemically Demanding Hydrogen Applications

Hydrogen technologies increasingly intersect with industries that require high purity, corrosion resistance, and fully hygienic sealing solutions. The STRESS SAVER® 3522, constructed from 100% pure, restructured PTFE, is specifically engineered to meet these needs, making it highly suitable for clean hydrogen processes, high‑purity gas systems, and applications where contamination control is essential.

In hydrogen production—particularly green hydrogen generated by electrolysis—gaskets frequently come into contact with ultra‑pure water, oxygen, and chemically aggressive environments. Materials must therefore provide both universal chemical resistance and absolute cleanliness. STRESS SAVER® 3522 excels in these environments due to its inert, homogeneous PTFE matrix that eliminates the risk of leachable contaminants or delamination.

Optimized for Multiple Flange Designs Used in Hydrogen Systems

The patented STRESS SAVER® sealing profile is designed to work effectively in:

  • High‑stress raised‑face metallic flanges commonly found in hydrogen processing equipment
  • Low‑stress non‑metallic flanges used in lightweight or corrosion‑resistant hydrogen systems

This versatility simplifies gasket selection and ensures reliable sealing performance across the diverse equipment types found in hydrogen production, storage, and distribution facilities.

The crush‑resistant PTFE structure provides stable sealing load distribution — an important factor for hydrogen systems where seal failure can impact both safety and process integrity.

Cleanability and Purity for Modern Hydrogen Requirements

Hydrogen applications frequently require strict cleanliness, especially in:

  • Electrolyzers
  • High‑purity hydrogen fueling systems
  • Pharmaceutical‑grade hydrogen production
  • Food‑compatible hydrogen processing environments

STRESS SAVER® 3522 is engineered to support these requirements:

  • The surface does not promote bacterial growth, supporting hygienic process conditions
  • Its pure PTFE composition ensures minimal extractables
  • The smooth, low‑energy surface is easy to clean and maintain

Key Advantages in Hydrogen Applications

  • Universally chemically compatible, covering all media encountered in hydrogen electrolysis and processing
  • High purity, ideal for clean hydrogen infrastructures
  • Reliable sealing across both high‑ and low‑stress flanges
  • Homogeneous construction, preventing permeation and delamination
  • Long-term durability, supporting stable, safe operating performance in hydrogen environments

Contact us

  • Interested? Please contact Garlock by filling in the contact supplier form.
Garlock GmbH

Garlock is a global manufacturer of high-performance sealing solutions with an emphasis on safety, longevity, and productivity. We work closely with our end-user customers, distribution partners, OEMs (original equipment manufacturers), industry associations, and government entities to understand their unique sealing challenges and respond with innovative solutions that keep people safe and the environment protected.

With a history dating back over 135 years, Garlock today maintains a global presence of manufacturing and distribution facilities that allow us to meet our customers’ needs with unprecedented responsiveness and ingenuity.

By combining the most innovative products with unparalleled service and a strong commitment to the environment, we deliver solutions that improve plant productivity, reduce costs, and comply with increasingly stringent environmental regulations.

Garlock, also known as Garlock Sealing Technologies, is an Enpro company.

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