SEN-HFC-DB-1 - Embossing Calender for Bipolar Plates

Matthews International GmbH

Embossing calender for metal and graphite bipolar plates
Very sturdy and compact design
High automation level

The Embossing Calender is designed for metal and graphite Bipolar Plates. It offers a very sturdy and compact design, direct drive of each roller, and high automation level. The machine supports both inline and offline applications, and features optional technologies such as electro-hydraulic control engineering, preheating systems, cutting units, and inspection systems. It can handle laser/milling widths up to 1950 mm with a maximum diameter of 500 mm. The calender operates by applying compression force up to 300 tons through rollers with diameters up to 1,000 mm, achieving gap accuracy of ±1 μm. It can also adjust roller temperatures between +10 °C and +200 °C. With its advanced capabilities, the Embossing Calender provides a one-stop-shop solution for precision embossing and surface processing.

Use Cases

Embossing and surface structuring of metal and graphite bipolar plates for fuel cell production.

Capabilities

Performs high-precision embossing with gap accuracy of ±1 μm using roller-based compression.
Applies compression forces up to 300 tons for forming bipolar plate structures.
Supports roller temperature control from +10 °C to +200 °C for process optimization.
Processes web materials up to 1,000 mm width at production speeds up to 150 m/min.

Matthews International GmbH Matthews International is a global leader in industrial technologies, investing in hydrogen fuel cell development and production, with a focus on advancing clean energy solutions. The company established a dedicated R&D hub in Germany to scale hydrogen fuel cell production. Matthews Internationals engineering business has developed patented production technology for hydrogen fuel cells.

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