Hydrogen Cooling System Birdy

  • KUSTEC built hydrogen cooling systems for more than 400 of the 1,160 existing hydrogen refueling stations according to 2025 statistics
  • Birdy is ideal for hydrogen refuelling stations that want to refuel different vehicles (T0, T20 & T40)
  • Birdy uses R744 (CO2), an ultra-low GWP refrigerant
  • Direct cooling is a key feature of our hydrogen cooling system
  • Temperature Protocol: T20/T40
  • Cooling capacity: 78 kW (T40) / 145 kW (T20)
  • Electrical connected load: ~40 kW

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Working with KUSTEC

  • Since 2006, KUSTEC has been making a significant contribution to the further development of the hydrogen industry with the development and provision of hydrogen cooling systems. Together with experts and international partners, KUSTEC has already built cooling systems for over 400 of the 1,160 hydrogen filling stations installed worldwide by 2025.
  • KUSTEC designs hydrogen cooling systems with special attention to every single detail as well as the entire system.
  • KUSTEC supplies cooling concepts for hydrogen filling stations for future-oriented sustainable mobility.
  • KUSTEC delivers efficient, reliable and innovative cooling systems with the possibility of customization.

Birdy Hydrogen Cooling System Description

  • Birdy is a hydrogen cooling system that uses R744 as its refrigerant, a KM with particularly low GWP. The overall system enables the cooling of T40 or T20 at the dispenser. In addition, the chiller can be used for T0 refuelling.
  • Birdy is designed for printed circuit heat exchangers (PCHE) and provides the required cooling capacity for B2B refueling in accordance with SAE J2601 standards for hydrogen refueling.
  • The Birdy hydrogen cooling system is designed for ambient temperatures from -20°C to +40°C. Optionally, it can also be designed for ambient temperatures from -40 °C to +50 °C.
  • Kustec's control system, which is specially tailored for hydrogen cooling, guarantees high efficiency and reliability.

Key benefits

  • Flexible system for future expansion of hydrogen refuelling stations
  • 15-year service life
  • CE certified
  • Compact design
  • KUSTEC's control system, which is specially tailored for hydrogen cooling, guarantees high efficiency and reliability

Areas of application - Hydrogen cooling system

  • T40 fillings of
    • Cars
  • High-flow T20 fillings of
    • Trucks
    • Buses

Certifications

  • Certificate Management System
    • EN ISO 9001
    • EN ISO 45001
  • BMLFU-KK-No. 45
  • Ordinance on Fluorinated Greenhouse Gases 2009
    • 4 para. 1 of the Ordinance BGBL. II. Nr. 2/2011
    • Federal Ministry of Agriculture, Forestry, Environment and Water Management
  • Testing of the soldering process
    • EN 14276-1:2020
    • EN 13585
  • Expert in the use of natural refrigerants
  • SAE J2601 Hydrogen Filling Protocol

Our products are used worldwide - see our live map

Customization

  • We can customize the hydrogen cooling systems according to your requirements.

Contact us

  • Interested? Please contact the vendor by filling the RFQ or contact form.
Brand KUSTEC
Brand KUSTEC
Brand KUSTEC
Max Cooling Capacity (in kW) 145
Power at Max Load (in KW) 40
Max Input Voltage (in V) 400
Electronic Control Interface Modbus TCP/IP, Profinet
Compliant with CE
Max Ambient Temperature (in °C) 40
Min Ambient Temperature (in °C) -20
Kustec Kaelte- und Systemtechnik GmbH

KUSTEC, officially named as Kälte- und Systemetechnik GmbH, is based on the outskirts of Vienna, in Freundorf, Austria, where all the innovation happens. Since 2008, KUSTEC provides hydrogen cooling solutions for a total of more than 400 Hydrogen Refuelling Stations across the globe. Worldwide partnerships allow excellent customer support. Our motivation is to customize hydrogen cooling solutions to fulfill hydrogen station needs, innovate highly efficient systems with low energy consumption and focus on developing systems with low Global Warming Potential. Before delivery, every system is tested under extreme conditions to ensure it delivers the designed criteria. Please also see our company presentation.

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