Fuel Cell Coating Qeuipment - PRISM 800

  • Proprietary nozzle-less ultrasonic spray technology
  • Thin, defect-free coating application
  • Thickness down to sub-micron
  • 95–99% transfer efficiency
  • Fully programmable X-Y-Z platform

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The PRISM 800 is a high performance coating system with programmable X-Y-Z motion and positioning for USIs proprietary nozzle-less ultrasonic spray head technology. It delivers a thin, uniform application of a wide variety of coatings more precisely than other coating application techniques. This flexible and highly configurable platform is ideal for high-volume production operations. The system features proprietary ultrasonic spray technology that ensures thin, defect-free coating applications with thickness down to sub-micron levels and 95-99% transfer efficiency. It also includes a fully programmable X-Y-Z platform with large coating area, high-speed X-Y motion, precision ball screw actuators, and state-of-the-art Ethernet-based motion and I/O controllers. The PRISM 800 is suitable for markets such as display, fuel cell, semiconductor packaging, and medical.

Use Cases

  • High-volume production operations
  • Fuel cell market
  • Semiconductor packaging

Capabilities

  • Thin, defect-free coating application
  • Coating thickness down to sub-micron levels
  • 95–99% transfer efficiency
  • Fully programmable X-Y-Z motion platform
  • Large coating area capability
  • High-speed X-Y motion
  • Precision ball screw actuators
  • Ethernet-based motion and I/O controllers
  • Batch or in-line conveyor configuration (option)
  • Optional substrate heater with vacuum
Ultrasonic Systems Inc.

Ultrasonic Systems Inc. is a technology company specializing in the design and manufacture of advanced ultrasonic equipment used for cleaning, mixing, and process optimization across industrial applications. In the context of the hydrogen economy, the company’s expertise in ultrasonic technology supports more efficient and sustainable production processes.

Ultrasonic systems can enhance hydrogen-related operations by improving mass transfer, accelerating chemical reactions, and enabling more effective cleaning of critical components such as fuel cells, electrolyzers, and storage systems. These capabilities are particularly valuable in hydrogen production methods like electrolysis, where maintaining high efficiency and minimizing contamination are essential.

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