Fuel Cell Coating Equipment - PRISM 500

  • Proprietary ultrasonic spray technology
  • Thin, defect-free coating application
  • Thickness down to sub-micron
  • 95–99% transfer efficiency
  • Configurable platform for specific requirements

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The PRISM 500 is a high performance coating system with programmable X-Y-Z motion and positioning for USIs proprietary nozzle-less ultrasonic spray head technology. It delivers a thin, uniform application of a wide variety of coatings more precisely than other coating application techniques. This flexible and highly configurable platform is ideal for both R&D and production operations. The system utilizes proprietary ultrasonic spray technology to achieve thin, defect-free coatings with thickness down to sub-micron levels and 95-99% transfer efficiency. It features a fully programmable X-Y-Z platform with precision ball screw actuators, configurable for specific requirements, and integrated Windows 7 GUI. The system also includes state-of-the-art Ethernet-based motion and I/O controllers, making it suitable for markets such as display, fuel cell, semiconductor packaging, electronics assembly, solar, and medical.

Use Cases

  • Fuel Cell
  • Semiconductor Packaging
  • Production operations

Capabilities

  • Thin, defect-free coating application
  • Coating thickness down to sub-micron levels
  • 95–99% transfer efficiency
  • Fully programmable X-Y-Z motion system
  • Precision ball screw actuators
  • Fully integrated Windows 7 GUI
  • Ethernet-based motion and I/O controllers
  • Batch or in-line conveyor configuration (option)
  • Optional substrate heater with vacuum
  • Up to two PMP liquid delivery systems (option)
Ultrasonic Systems Inc.

Ultrasonic Systems Inc. is a technology company specializing in the design and manufacture of advanced ultrasonic equipment used for cleaning, mixing, and process optimization across industrial applications. In the context of the hydrogen economy, the company’s expertise in ultrasonic technology supports more efficient and sustainable production processes.

Ultrasonic systems can enhance hydrogen-related operations by improving mass transfer, accelerating chemical reactions, and enabling more effective cleaning of critical components such as fuel cells, electrolyzers, and storage systems. These capabilities are particularly valuable in hydrogen production methods like electrolysis, where maintaining high efficiency and minimizing contamination are essential.

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