Fuel Cell Coating Equipment - PRISM 400

  • Proprietary ultrasonic spray technology
  • Thin, defect-free coating application
  • Thickness down to sub-micron
  • 95–99% transfer efficiency
  • Bench-top platform for lab scale / R&D

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The PRISM 400 is a high performance bench-top coating system with programmable X-Y-Z motion and positioning for USIs proprietary nozzle-less ultrasonic spray head technology. It delivers thin, uniform application of a wide variety of coatings more precisely than other coating application techniques. Ideal for lab scale operations, it offers thin, defect-free coating application, thickness down to sub-micron, and 95-99% transfer efficiency. The system features a fully programmable X-Y-Z platform with precision ball screw actuators, a Windows 7 graphical user interface, and is suitable for markets such as display, fuel cell, semiconductor packaging, electronics assembly, solar, and medical.

Use Cases

  • Fuel Cell
  • Semiconductor Packaging
  • Electronics Assembly

Capabilities

  • Thin, defect-free coating application
  • Coating thickness down to sub-micron levels
  • 95–99% transfer efficiency
  • Fully programmable X-Y-Z motion platform
  • Precision ball screw actuators
  • Windows 7 graphical user interface
  • Optional precision metering pump liquid delivery
  • Optional substrate heater with vacuum
  • 90-degree pneumatic head rotation option
Ultrasonic Systems Inc.

Ultrasonic Systems Inc. is a technology company specializing in the design and manufacture of advanced ultrasonic equipment used for cleaning, mixing, and process optimization across industrial applications. In the context of the hydrogen economy, the company’s expertise in ultrasonic technology supports more efficient and sustainable production processes.

Ultrasonic systems can enhance hydrogen-related operations by improving mass transfer, accelerating chemical reactions, and enabling more effective cleaning of critical components such as fuel cells, electrolyzers, and storage systems. These capabilities are particularly valuable in hydrogen production methods like electrolysis, where maintaining high efficiency and minimizing contamination are essential.

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