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Process Analytics Software - TwinCAT Analytics

Beckhoff Automation GmbH & Co. KG

  • High-frequency process-data acquisition
  • Integrated data analysis
  • Condition-monitoring functions
  • Connection to TwinCAT and EtherCAT data

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Description Vendor

An analytics software product for acquiring, processing and evaluating hydrogen plant data, including refuelling-station and process-equipment monitoring.

Use Cases

  • Hydrogen refuelling data evaluation
  • Electrolyser condition monitoring
  • Predictive maintenance for hydrogen equipment

Capabilities

  • Evaluates process and machine data
  • Detects deviations at an early stage
  • Supports reduction of unplanned downtime
  • Provides analysis results for plant optimisation
Beckhoff Automation GmbH & Co. KG Beckhoff Automation GmbH & Co. KG is a German PC-based industrial automation and control technology provider supplying EtherCAT-based measurement and control systems across the hydrogen value chain, from electrolysis and fuel cell production to compression, storage, and refueling. The company's high-resolution EtherCAT terminals (e.g., EL3008-0003) record individual cell voltages, currents, and temperatures in electrolyzers and fuel cells in real time, while its ELX series terminals provide intrinsically safe interfaces for hazardous hydrogen environments, used by Greenlight Innovation in electrolyzer and fuel cell test stations (including systems for testing 4 MW electrolyzer stacks). Beckhoff's TwinCAT-based control technology also powers H2 Powercell's H2PowerCube, a container-based system integrating electrolyzers, fuel cells, and battery storage cascading up to 1.2 MW. The company has automated over 125,000 wind turbines and extensive solar manufacturing equipment, positioning it across the entire renewable-to-hydrogen energy chain.
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