Fuel Cell and Electrolyzer Stack Assembly Automation

  • Automated stack assembly for fuel cells and electrolyzers
  • Cell feeding and positioning
  • High-precision cell stacking
  • Gasket application
  • Stack compression and tensioning
  • Assembly of media connections
  • Leak testing
  • Electrical and end-of-line testing
  • Camera-guided component handling
  • Modular and scalable automation concepts
  • Applicable to PEM and solid-oxide stack manufacturing

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XENON's Fuel Cell and Electrolyzer Stack Assembly Automation provides configurable assembly and test equipment for automated stack production. The solution covers feeding, positioning and stacking of cells, gasket application, stack compression and tensioning, assembly of media connections, leak testing and end-of-line testing. XENON also offers high-speed, modular stacking concepts for fuel-cell and electrolyzer technologies, including PEM and solid-oxide stack applications. Camera-guided handling, precision positioning, automated component separation and integrated inspection support high quality and traceability while enabling customers to scale stack manufacturing toward series production.

Use Cases

  • Fuel-cell stack manufacturing
  • Electrolyzer stack manufacturing
  • PEM stack assembly
  • Solid-oxide stack assembly
  • High-volume hydrogen-technology stack production

Capabilities

  • Automates cell separation, feeding, positioning and stacking
  • Applies controlled compression and tensioning to completed stacks
  • Integrates leak, electrical and end-of-line testing
  • Provides traceable high-precision stack assembly for scalable series production
XENON Automatisierungstechnik GmbH

XENON Automatisierungstechnik GmbH is a German automation-equipment manufacturer providing customised assembly and test systems for series production. Its energy portfolio covers fuel cells and electrolyzers across the full manufacturing value chain, from component production through stack assembly to complete system assembly, using in-house automation, feeding, handling, joining, inspection and testing technologies.

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