Testing of Hydrogen Components and Systems

  • We offer a wide range of state of the art testings services.
  • Our services portfolio for hydrogen testing includes metallic & non-metallic materials, hydrogen & fuel cell components and hydrogen tanks & systems
  • We have access to state of the are test facilities and laboratories

TÜV SÜD is your partner for testing

  • We offer a wide range of state of the art testings services.
  • Our services portfolio for hydrogen testing includes metallic & non-metallic materials, hydrogen & fuel cell components and hydrogen tanks & systems
  • We have access to state of the are test facilities and laboratories

We are delivering testing solutions for:

a) Vehicle components, tanks, fuel cells & systems

  • Test programs and concepts
  • Test execution
    ▪ Lifetime, performance, function and design validation testing
    ▪ Benchmarking and comparative testing
    ▪ Environmental simulation and EMC testing
    ▪ Materials testing
    ▪ Overpressure, burst, extreme and destructive testing
    ▪ Post-SOP/end-of-line testing
  • Certification, type approval and homologation for Global Market Access

b) Stationary and industrial applications

  • Testing for regulation conformity (ISO, PED, TPED, …)
  • Performance testing (protocols, gas quality, gas quantification)
  • Materials testing
  • Safety testing

Our testing scope includes:

a) Metallic & non-metallic materials

  • Static H2 exposure (SAEJ2600, ISO17268)
  • Cyclic hydrogen exposure
  • Weight & volume measurement
  • Tensile strength & fatigue
  • Sample permeation (CSA CHMC2)
  • Hydrogen embrittlement (ISO11114-4) *
  • Corrosion, Sust. load cracking (ISO7866) *
  • Hardness (ISO 6506-1)
  • Liner blistering
  • Explosive decompression

b) Hydrogen & fuel cell components

  • Leakage & permeation
  • Hydrogen & nitrogen pressure cycling
  • Hydraulic cycling
  • Hydraulic overpressure & burst
  • Static & cyclic hydrogen exposure
  • Rapid decompression
  • Extreme temperature exposure
  • Environmental (vibration, salt spray, …)
  • Electromagnetic compatibility **
  • Dynamic driving profile simul. (hexapod) **

c) Hydrogen tanks & systems

  • Leakage & permeation
  • Ambient & extreme temp. hydraul. cycling *
  • Accelerated stress rupture *
  • Overpressure & burst *
  • Hydrogen gas cycling & fueling simulation *
  • Liner buckling & blistering *
  • Bonfire & gunfire *
  • Environmental (vibration/shock, impact, …)
  • Electromagnetic compatibility **
  • Dynamic driving profile simul. (hexapod) **

*) in cooperation with partner laboratories

**) in preparation/coming soon

 

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    TÜV SÜD Industrie Service GmbH

    TÜV SÜD is a trusted partner of choice for safety, security and sustainability solutions. Over the last 150 years, we have added value to our partners and customers through a comprehensive portfolio of testing, certification, auditing and advisory services. We have enabled progress in society and businesses by staying true to our purpose of protecting people, the environment and assets from technology-related risks. Today, we are represented by more than 25,000 employees located across over 1,000 locations. Our community of experts is passionate about technology and is inspired by the possibilities of your business. United by the belief that technology should better people’s lives, we work alongside our customers to anticipate and capitalise on technological developments. Going beyond regulatory compliance, we inspire trust in a physical and digital world to create a safer and more sustainable future. 

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