Testing and Validation Services for Hydrogen Applications – Schaeffler Engineering
- 4 test-rigs with H2 infrastructure at our location in Werdohl
- 2 x heavy-duty
- 2 x universal (e.g. fuel cell systems)
- Battery simulation up to 320 kW
- Pressure supply up to 100 bar at engine/system
- Mass flow up to 40 kg/h
- Hydrogen supply (hydrogen 5.0) by trailer or bundle
- H2-leckage sensing with 4 flexible Transmitter-Positions
- H2-consumption measurement
- Different coolant temperatures
- 7 powertrain and engine test-benches
- Engine-power class up to 540 kW / 3.000 Nm (HD) & 450 kW / 1.000Nm (PassCar)
- 3 Battery simulation systems up to 800V / 600A / 160 kW, in combination up to 320 kW
- Summation gear
- 2 CNG test-benches (280 bar compressor unit)
- Exhaust-emission analysis
- EMC laboratory with an integrated hydraulic test-bench for automotive and industrial applications
- Shielded absorber hall
- Rotation plate:
- Diameter: 2 m
- Load capacity: max. 1 t
- Semi-anechoic chamber
- Frequency range: up to 40 GHz
- Supply: up to 63 A, 400 V AC
- Rotation plate:
- Integrated hydraulic test-bench
- 3 hydraulic circuits (2 independent)
- Heat exchanger > 50 kW
- Shielded absorber hall
- NVH test facilities
- 4WD anechoic chassis dyno
- Roller diameter: 3.18 m and 1.59 m
- Cut-off frequency 90 Hz electric drive/braking power 75 kW (at 20 – 200 km/h)
- Equivalent vehicle mass: 3 t + 1,5 t
- Silent wind fan with air conditioning
- Rough surface and single obstacles
- Fully accessible pit
- 2-chamber acoustics test-bench
- Dynos up to 215 kW
- E-motor up to 180 kW
- f > 150 Hz
- 4WD anechoic chassis dyno
- Testing and validation services
- Performing tests from research to endurance run and from components to drive train
- Transient tests up to 6.200 min-1/s
- Thermal shocks down to -32°C with gradients of up to -8°C per second
- Transmission tests with real oscillating weight
Key benefits
- Testing of complete systems or components
- 24/7 test operation with up to 160 effective test hours per week in continuous operation
- Fully equipped testing facilities with access to our mechanical workshop
- Additional engineering services and expertise from our business units on request
Contact us
- Schaeffler Engineering’s system and mechatronics know-how helps to make the world of tomorrow cleaner. Interested? Please contact Schaeffler Engineering by filling in the contact vendor form.