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Fuel Cell Powertrain

Complete Powertrain System for FCEV - 90 kW

zz SMRT Ltd.
Complete Powertrain System for FCEV - 90 kW
Complete Powertrain System for FCEV - 90 kW
Complete Powertrain System for FCEV - 90 kW
Complete Powertrain System for FCEV - 90 kW
Summary

  • CLTC & GB compliance.
  • High Volume Commercial Vehicle with nearly a decade of historical use.
  • Save years on development costs and expensive durability testing. 
  • In addition to the system parts we can also facilitate work towards homologaton and other integration services. 
  • In production so lead time can be a few months, depending on volume requirements. 5000 annual capacity. 
  • Our consortium can facilitate a complete systems and expertise. Integration, scaling and software services as well. 

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Description Technical Specifications Downloads Vendor

Complete Fuel Cell Electric Vehicle (FCEV) Powertrain - 90 kW

  • The Complete Fuel Cell Electric Vehicle (FCEV) Powertrain System is a fully integrated package designed specifically for trucks.
  • This advanced system combines a hydrogen fuel cell system, a drive motor (traction motor), a drive battery (for traction and power take-off), system controllers, and comprehensive software solutions including fuel cell control, battery management, power delivery, and traction motor controls.
  • An optional refrigeration unit is also available upon request, making it a versatile solution for various transportation needs.
  • With over eight years of commercial use in refrigerated (reefer) trucks, our powertrain system has proven its quality, dependability, and success in real-world applications.
  • The system is still in production and complies with CLTC and GB standards, ensuring high quality and reliability. By choosing our powertrain, you can save years on development costs and expensive durability testing.
  • Install into your vehicle and drive. (regional certifications and homologations may be reqired)
  • On-Road use:
    • Similar GVRW vehicles may require minimal drivability calibrations. Equavalence can be explored. 
    • Similar GVRW vehicles may also require minimal testing and calibration for certifications. 
  • Private or off-highway/ off-road use:
    • may not requare any certifications, region dependant.
    • mining, lumber and other remote operations. 

Key features

  • Integrated System Package:
    • Hydrogen Fuel Cell System
    • Drive Motor (traction motor)
    • Drive Battery (traction & power take off)
    • System Controller(s)
    • Software: Fuel Cell Control, Battery Management, Power Delivery & Traction Motor Controls
    • Power Take Off capability (Refrideration unit is optional, but avaliable if requested)
  • Optional Refrigeration Unit: Available upon request for refrigerated transport needs.
  • Proven Reliability: Nearly a decade of commercial use in refrigerated truck applications.
  • High Performance
  • Long Range
  • Hydrogen Storage Capacity: 2×270L tanks.
  • Battery type: Lithium Iron Phosphate (LiFePO₄)
  • Production Capacity: Lead time of a few months, depending on volume requirements, with an annual capacity of 5,000 units.
  • Compliance: Meets CLTC and GB standards.
  • Battery:
    • 18.78 Kwh
    • Li-Fe-Po (Li-Po)
    • 550 volt

Technical Specifications

  • Vehicle Description:  8+ years of Commercial use as refrigereated (reefer) truck Powertrain. Daily work in context usage history is a great showcase of the Quality, dependability and sucess of the integration.
  • 5-ton chassis and 500km range ensure its a capable setup for many global regions:
Engine rating 90Kw Maximum totalmass 4495kg
0-50Km/h acceleration time <15s Maximum gradient 20°
Maximum speed 90Km/h Carraige volume 17m³
Range(CLTC conditin) 500Km Driving mode 4×2
Hydrogen storage capacity 2×270L Battery 550V

 

  • Traction unit:
Type PMSM Cooling 50/50
Rated power 60kw Peak power 120kw
Rated torque 125Nm Peak torque 325Nm

 

  • Refrigeration unit: 
Cooling Capacity 0/+30℃ 5350
-18℃/+30℃ 2790
High voltage DC250V-DC700V
Power 0℃/+30℃ 2850w
-18℃/+30℃ 2430w

 

Application areas

  • Commercial Transportation
  • Refrigerated Transport
  • Logistics and Delivery Services
  • Mining and Lumber Operations
  • Private Fleets

Contact us

  • Interested in services from zzSMRT? Please contact zzSMRT by filling in the contact vendor form or request for quote form.
Brand zzSMRT
Manufacturing Readiness (MRL) 10
Technology Readiness (TRL) 9
zz SMRT Ltd.

zz SMRT Ltd. is a leading Canadian engineering consulting firm, excelling in hydrogen projects, prototyping, and high-priority global initiatives. Established in 2017, the company specializes in functional safety and process-oriented development for advanced software and hardware.

Core Competencies:

  • H2 Fuel Cell EV procurement & Integration: Leading hydrogen fuel cell technology integration
  • Functional Safety & Development: Expertise in software and hardware development, adhering to rigorous safety standards.
  • Global Project Support: Experience in EV/ICE automotive, hydrogen rail, autonomous trucks, and SAFE controllers with SIL3 products.
  • Standards Compliance: Success in aligning global test procedures for product industrialization and EBIT efficiency.
  • Homologation & Industrialization: Efficient strategies for bringing products to market.
  • Risk Analysis: Comprehensive software and hardware risk analyses.
  • Functional Safety Verification: Ensuring compliance with IEC 61508, ISO 26262, and ISO 13849.
  • Cybersecurity: Robust protection for software and hardware systems.

Certification Guidence for:

  • EN 50657, 50128, 50129
  • IEC 61508, ISO 26262, ISO 13849
  • SAE, FMVSS, WMI, NHTSA compliance

OEM Representation: Agent for OEMs in hydrogen fuel cells, battery , and controller/BCM modules, advancing technology in automotive and transportation sectors

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